Ceramic Fiber Blanket is a type of insulation material composed of long, flexible, interwoven fibers. These fibers are manufactured using a “spun” process, which results in a product that is strong, lightweight, and durable. This type of blanket is designed to withstand high temperatures, typically ranging from 2300°F to 2600°F (1260°C to 1425°C).
Ceramic Blanket is suitable for various applications where thermal insulation is required, particularly in high-temperature settings. It can be used to insulate equipment, machinery, furnaces, and other industrial processes operating at elevated temperatures.
Type | Classification Temp (Deg Cen) | Thickness(mm) | Dimensions(mm) | Density (kg/m3) |
---|---|---|---|---|
Cera | 1260 | 13,25,38,50 | 610×7300 | 64 , 96 , 128 |
Cerachem | 1425 | 13,25,38,50 | 610×7300 | 96 , 128 , 160 |
Ceramic fiber paper is a type of insulation material made from ceramic fibers. These fibers are typically derived from alumina-silica materials or other combinations of oxides. The manufacturing process involves forming these fibers into a thin, flexible paper-like sheet.
Overall, ceramic fiber paper is valued for its thermal insulation properties, flexibility, chemical resistance, and suitability for high-temperature applications. It offers a versatile solution for thermal management needs across a range of industries.
Modules are specialized components designed for use in full-thickness furnace linings, offering a high-quality insulation system for industrial furnaces. These modules are engineered to provide several key benefits:
1. Optimized Density: Our Each Module undergoes a precise process of continuous folding and compression to achieve a specific density. This controlled density ensures uniformity and consistency in the insulation layer, contributing to the longevity and performance of the furnace lining.
2. Extended Furnace Life: The carefully engineered design of our Modules helps to prolong the lifespan of furnace linings. By providing effective insulation, these modules reduce thermal stress on the furnace structure, minimizing wear and tear over time. This results in longer intervals between maintenance and replacement, ultimately reducing downtime and costs for furnace operators.
3. Low Heat Loss and Storage: Modules offer superior thermal insulation properties, resulting in reduced heat loss from the furnace. Additionally, they exhibit low heat storage characteristics, meaning they do not absorb and retain excessive heat. This results in improved furnace productivity and efficiency, as less energy is required to maintain the desired operating temperature.
4. Enhanced Productivity: By minimizing heat loss and storage, Modules contribute to increased furnace productivity. The improved thermal efficiency allows for faster heating and cooling cycles, reducing overall processing times and increasing throughput in industrial operations.
Bulk fiber, also known as loose fiber or bulk ceramic fiber, is a type of refractory material consisting of fine ceramic fibers in a loose, unbound form. These fibers are typically made from alumina-silica or other oxide materials and are manufactured through processes such as blowing or spinning. Bulk fiber is commonly used for various high-temperature insulation and sealing applications in industries such as metallurgy, petrochemicals, glass manufacturing, and aerospace.
Ceramic fiber board is a type of refractory material made from ceramic fibers bonded with a variety of binders, typically inorganic ones. These boards are known for their high-temperature stability, low thermal conductivity, and excellent thermal insulation properties. Here are some key features and applications of ceramic fiber boards:
1. High Temperature Resistance: Ceramic fiber boards can withstand temperatures ranging from several hundred to several thousand degrees Celsius, depending on the specific grade and composition. This makes them suitable for use in applications where exposure to extreme heat is common, such as in furnaces, kilns, and other industrial heating equipment.
2. Low Thermal Conductivity: Ceramic fiber boards have low thermal conductivity, meaning they are effective insulators that minimize heat transfer. This property helps to conserve energy and maintain consistent temperatures within equipment, improving overall efficiency.
3. Lightweight and Easy to Handle: Despite their high-temperature capabilities, ceramic fiber boards are lightweight and easy to handle, making them convenient to install and work with. They can be cut, shaped, and manipulated to fit various applications and configurations.
4. Chemical Stability: Ceramic fiber boards are chemically stable and resistant to most acids, alkalis, and other corrosive substances. This makes them suitable for use in environments where exposure to chemicals is a concern.
5. Versatility: Ceramic fiber boards are used in a wide range of industrial applications, including furnace linings, thermal insulation for pipes and ducts, expansion joint seals, and as a substrate for refractory coatings. They are available in various thicknesses and densities to suit different requirements.